The solution for 24/7 milling of soft materials
High milling speed and rugged construction make the DF500 the ideal machine for the 24/7 high production volumes typical of the lab. Its wet-milling capability lets it process all non-metallic materials. It comes standard with the pneumatic disc release system and can be fitted with a four-position loader for an autonomy of up to 48 hours.
High speed and rugged construction for the lab's continuous production.
Processes all non-metallic materials, from technopolymers to disilicates.
Pause, change holder and job, and resume without losing the work.
Technology is in Dental Four's DNA: we look to innovation as a key factor in helping labs grow, increasing productivity and cutting costs.
Latest-generation components ensuring maximum precision and long-term durability.
An intuitive interface for immediate use: it shortens the learning curve and increases productivity.
A proprietary AI algorithm performs continuous predictive maintenance, minimizing machine downtime.
Designed to energy-saving criteria (ISO 14955): lower consumption and reduced operating costs.
The compact, high-rigidity mechanics, advanced electronics management and high-quality components guarantee levels of precision and speed at the top of the category.
The stainless-steel work chamber is integrated into the frame: maximum robustness and rigidity, easy cleaning and dust/liquid tightness.
The extraction nozzle is fixed to the spindle to work close to the tool; adjustable air nozzles ensure consistently optimal cooling and spraying.
The wide axis tilt angles allow restorations with significant divergences on titanium and chrome-cobalt and, with the C-Clamp, buccal-region machining.
Every machine includes an initial equipment kit with milling cutters for advanced machining, such as angled holes and threading.
The DF500 precisely machines a wide range of materials, for high-quality prosthetics.
Systems designed to let the machine work autonomously, reducing downtime and operator intervention.
The system removes the disc holder being machined and repositions it in exactly the same spot. Combined with the Stop&Go system, it lets you pause a job, load another even on different materials, and resume it later.
The 4-disc loader automates the work cycle across four different holders — different materials and thicknesses, premilled and disilicates. It uses the same milling axes for maximum precision, with up to 48 hours of unattended autonomy.
To ensure the best chip extraction, the extraction nozzle is fixed to the spindle, so it works in the area closest to the tool. The air-blast nozzles for cooling and liquid spraying are also fixed to the spindle, always guaranteeing correct lubrication.
The lubrication kit for wet milling is available as an option.
Ruggedness, speed and autonomy: the DF500 sustains continuous production with no compromise on quality.
Up to 48 hours of continuous, unattended production, to maximize the lab's efficiency.
The DF PANEL interface makes operation immediate and hassle-free, shortening the learning curve and increasing productivity even for less experienced operators.
All our products are compatible with the leading CAM software on the market. Thanks to a «certified» strategy package, we guarantee a minimal learning curve and immediate productivity even for less experienced operators.
Customize the machine with accessories and supports designed for your workflow.
| Milling system | 5 continuous axes |
| Spindle | 750 W · 60.000 rpm |
| Tool holder | 3 mm |
| Tool change | Automatic, 12 positions |
| Motors | Stepper with encoder |
| Axis rotation | A axis harmonic drive · B axis epicyclic class p0 |
| Rotation angle | A = 360° · B = ± 40° |
| Disc release | Pneumatic (standard) |
| Lubrication | Wet milling |
| Dimensions | 650 × 720 × 830 mm |
| Weight | 160 kg |
All the technical information for the three Dental Four lines, ready to download.
